DESCRIPTION:

The new ASV60 Pharma is a result of the latest technologies available, with strong attention focused in answering the growing GMP requirements in today's market place. is suitable to handle a variety of pharmaceutical products as ampoules, vials, syringes and carpules including integrated partition pre-formed or from flat blanks.
The partitioned cartons, trays and packs are formed automatically from pre-glued cartons or a pre-glued cartons and a flat blank. The products are either fed from a fully automatic filling/labelling line or from cassettes, with automatic collation and inserting of the items in corresponding packaging, using vacuum technology for product protection.

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The advantages of the packaging solution:

  • Lower cost of packaging (from 10% to 35%) with respect to thermoformed tray inserted into a carton
  • Possibility of standardization of the pack external dimensions, according to the different types and size of carton vial housings, therefore with quick change-over times to other format – and product sizes
  • Single machine of reduced overall dimensions that require only one operator
  • Total protection of the pack: vials and ampoules are held in place in the insert housings and secured at both neck and body, without any contact with the upper and lower side of the carton
  • Low environmental impact
  • Cardboard double layer on case sides, single opening with possibility of tamper evident closure (glue or marked label)
  • Balcony construction, as per GMP rules;
  • Maximum visibility for the whole process, thanks to completely transparent guards;
  • The carton is picked from the horizontal magazine, rotated and inserted directly into the carton transport system, which operates in a positive way;
  • No contact with metal rails due to the fact that the transport belts travel with the carton.
  • Particularly low noise and Lubrication free thanks to advanced solutions adopted for product and carton conveyors
  • Touch screen control panel, for operator interface and machine management;
  • Self-diagnosis and help functions;
  • The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish. The ASV 60 cartoner is ideal for handling fragile or delicate products including cartons with internal liners;
  • Very short change-over time;
  • Maintenance free
  • Superior precision in picking the product
  • Soft handling during the insertion operation avoiding any possible damage

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TECHNICAL SPECIFICATIONS:

  • Size range
    • A = min. 25 mm – MAX. 120 mm
    • B = min. 25 mm – MAX. 100 mm
    • C = min. 40 mm – MAX. 180 mm
    • A + B = max 180 mm
  • Size changeover = OPERATOR FRIENDLY
    Fast and reproducible adjustments through scaled spindles with hand wheel and digital indicator plus operator guidance via operating terminal
  • Mechanical speed = up to 70 Cartons per minute
  • Installed Power (Basic machine) = 5 KW
  • Air consumption (Basic machine) = 17 NI per minute
  • Air pressure = 5/6 bar
  • Approx Net weight = 2950 KG
  • Noise level = <72dB

OPTIONS:

  • Automatic feeding systems tailored according to specific requests
  • Leaflets variants (pre-folded, flat, from reel)
  • Booklet and objet insertion
  • Automatic reject of incomplete cartons
  • Automatic size changeover adjustments
  • Possibility to integrate bar code readers and complete vision system for detection of products quantity, printed code and leaflet presence
  • Wide selections of coding systems (embossing, ink-jet, laser etc.)
  • Variants of cartons closure (tuck-in flaps, glue flaps, tamper-evident etc.)
  • Variants of cartons style (cartons with inner partition, cartons with 5th panel, cartons with hinged lid, sleeve etc.)
  • Separate double discharge
  • Modem for trouble shooting
  • Validation documents (IQ, OQ e FAT) supplied according to the customer's request
  • Connection to host computer